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cost of sponge iron plant in india pdf

SPONGE IRON PLANT

sponge iron, originating from Iron Ore, namely, silica and alumina and the sulphur and phosphorous contents adversely affect the economics in subsequent steel making operation. Therefore, the ore should be high in iron content and low in gangue, Physical Specification Size 5-20 mm Oversize < 5 % max

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Sponge Iron Plant entrepreneurindia.co

The sponge iron is also known as Direct Reduced Iron, Hot Briquettes Iron or metalized Iron. With the domestic steel industry picking up during the past year and prices moving up in leaps and bounds, India has emerged as the world's largest producer of sponge iron (or direct reduced iron), accounting for around 16 per cent of the global output.

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M/s Bravo Sponge Iron Pvt. Ltd.

Bravo Sponge Iron Pvt. Ltd. Project Feasibility Report for Expansion project Chapter 01 2 of P a g e 2 Salient Features of the project The company has acquired 78.37 acres of land, out of which the existing plant is installed on around 40 acres of land and the proposed expansion project shall

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SPONGE IRON INDUSTRY BankRuna

4. 2.4 : Name and Address of Sponge Iron Plants in India 10 5. 2.5 : Technology & Capacity-wise Sponge Iron Plants in India 15 6. 4.1 Name & Address, Date of Visit, Technology & Capacity 63 7. 4.2 : Raw Material Consumption Pattern in Sponge Iron Plants 65 8. 4.3 : Project Cost, Persons Employed and Cost

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Direct Reduced Iron Industry in India — Problems and Prospects

objective of earning higher profits by sponge iron sales. PROBLEMS OF COAL BASED PLANTS About 75% of the sponge iron capacity in India is coal based. While setting up the plants, it has been assumed that iron ore and coal are available easily as India has the fourth largest reserves of iron ore and non-coking coal is available in plenty.

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Project Proponent M/s BRGD Sponge and Iron Pvt. Ltd.

5.1 SPONGE IRON PLANT There is a plan to install 4x100 TPD DRI kilns for production of 1,20,000 TPA sponge iron. Manufacturing Process The proposed plant uses the coal based process in which iron oxide in pellet/iron ore will be reduced with non coking coal in a rotary kiln to make sponge iron.

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Sponge Iron Industry: An Analysis

Sponge Iron production in India witnessed a CAGR of 14.77% during the period 2004-05 to 2009-10. However, the growth rate was The cost of production of a sponge iron player with no access to captive raw material based sponge iron plant in a single location in India

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The reasons for the success of Sponge Iron Industry in India

Sponge iron manufacturing gained prominence in India owing to short supply and high prices of scrap, low technology barriers and a high presence of EAF plants in the domestic market. Therefore, India became the largest producer of sponge iron in the world and accounted for ~24% of the global production in 2016.

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DESIGN OF WASTE HEAT RECOVERY SYSTEM IN A SPONGE

promising availability of coal, the coal based sponge iron plants share the major amount of its production. At present, there are 118 large and small sponge iron plants operating in India, amongst them only 3 are natural gas based and the remaining 115 plants are coal based.

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OPERATIONAL ASPECTS OF SPONGE IRON PRODUCTION IN

1. Krupp Sponge Iron Process The Krupp. Sponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets (Fig. 1). The feed is introduced together with reducing and de-sulphurizing agents (lime-stone or raw dolomite) into an inclined rotary kiln, heated counter current to the flow of hot gas and reduced to form sponge

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Sponge Iron Plants in Odisha, India EJAtlas

Apr 08, 2014· There are about 107 sponge iron plants in Orissa. The sponge iron plants are mostly distributed in 9 districts of state. Out of the total 107 number of sponge iron plants located in Orissa, sundergarh district has maximum number (47) followed by Keonjhar (20), Jharsuguda (13), sambalpur (10), Jajpur (5), Dhenkanal (4), Cuttack (4), Angul (3

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DESIGN OF WASTE HEAT RECOVERY SYSTEM IN A SPONGE

promising availability of coal, the coal based sponge iron plants share the major amount of its production. At present, there are 118 large and small sponge iron plants operating in India, amongst them only 3 are natural gas based and the remaining 115 plants are coal based.

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Sponge Iron Plants at Best Price in India

We are offering a range of sponge iron plant and other equipment to our clients at optimum prices. Also, we have an in-house design unit which facilitates our experts to fabricate the latest design of ongoing trend of the market.The Sponge Iron & Pig Iron Plants are of quality raw materials and therefore gives qualitative as well as quantitative result within given time frame.

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Rotary Kiln Electrotherm Engineering & Technologies

Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron (100 TPD, 350 TPD, 500 TPD) Solid state reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron (DRI).

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FUTURE OF SPONGE IRON IN INDIA AND PLANT DESIGN

Large' Sponge Iron Plants, supplying cheaper melting stock to Ultra-High-Powered Electric Arc Furnaces for making steel and shaping by multistrand continuous casting machines will be the order of the day. Pre-reduced pellets will be produced at the iron mines to utilise the fines. Mini-Steel Plants based on Sponge-iron with 20 per cent steel scrap

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A Thesis Submitted for Partial Fulfillment of the Degree

requirement of sponge iron production. Today India produce 13.9 million tons of sponge iron, out of which 4.2 million ton is gas based and remaining 9.7 million ton is coal based. India has a proven reserve of 410 million ton of high grade iron ore, another 440 million ton of high grade iron

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IRON ORE PELLETIZATION PLANT Entrepreneur India

Iron ore pellets are used in blast / electric furnaces for producing sponge iron and steels. Market by high productivity, lower fuel consumption and improved furnace control, pellets are now preferred all over the world for primary steel making.

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Iron Ore Pelletization Manufacturing Plant, Detailed

It is mainly used in steel mills, where as DR pellet are used in the direct reduction processes to produce sponge iron, which is an alternative process route, as an initial stage from iron to steel. There are good demand of iron ore pellets, so new entrepreneurs can well venture in to this field. Plant capacity: 1200000 MT/Annum

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Energy Audit Methodology of Sponge Iron Manufacturing

Jul 14, 2014· Most of the plants in India use DRI process—a solid state direct reduction process by which iron ore is reduced to sponge without phase change (Figure 1). Raw material mix-iron ore, dolomite and coal are fed to one end of rotary Kiln and product sponge iron along with char is taken out from the other end. Apart from this, primary

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(PDF) i) Direct Reduced Iron: Production

In book: Encyclopedia of Iron, Steel, and Their Alloys (pp.pp 1082-1108) Chapter: i) Direct Reduced Iron: Production; Publisher: CRC Press, Taylor and Francis Group, New York.

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Ltd

India is the largest producer of sponge iron According to Sponge Iron Manufacturers Association (SIMA), India is the largest manufacturer of sponge iron. The production of sponge iron has increased from nil in 1980 to 33.3 mn MT recently. Further, SIMA estimates the domestic

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4th Indian Iron-Ore, Pellet and DRI Summit 2020

Mr Deshpande was the former Chairman of The Sponge Iron Manufacture’s Association (SIMA) from 2015-2019, and the former Managing Director of Tata Sponge Iron Ltd. An Executive Director in Tata Metaliks Ltd. Kolkata and before that a Chief (coke, Sinter and Iron) at Tata Steel, during the expansion phase from 6.8 MTPA to 10 MTPA.

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SteelMint Commodity prices, insights, statistics

India: Sponge iron export prices gain on iron ore, lower output. 17 Jul, 17:00 IST. Show more like this Show less like this. Sponge Iron. Iran's Esfahan Steel Intends to Put its Sponge Iron Plant on Lease for 5 Years. 16 May, 12:58 IST. Show more like this Show less like this. Sponge Iron.

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Sponge Iron Plants Steel Manufacturing Companies in

Commissioned in 1991, the Raigarh plant has a manufacturing capacity of 1.37 MTPA and metallic iron content of more than 81%. The plant uses direct reduced iron (DRI) process method of production and utilises ten indigenously developed rotary kilns (6 kilns of

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